Readiness
Level of Bottled Drinking Water Production Facilities in Meeting Good Processed
Food Production Requirements in the Aceh and Bogor Regions
Shanty
Saraha,1, Ufaizah Zaina,2�
aBPOM RI, Indonesia
1[email protected], 2[email protected]
|
Received: 13-06-2024 |
Accepted: 19-06-2024 |
Published: 29-06-2024 |
ABSTRACT
Bottled drinking water
(AMDK) is a food product consumed by all levels of society in Indonesia and
produced in large quantities. This widespread consumption has resulted in AMDK
being categorized as a high-risk food. To maintain product safety and quality,
the government issued several regulations governing producers in producing AMDK
products, including the obligation to implement Good Processed Food Production
Methods (CPPOB). However, not all AMDK producers have and fulfill the
requirements for implementing CPPOB. This research aims to analyze the
distribution of AMDK producers and the level of readiness of AMDK production
facilities in the Aceh and Bogor regions. This research also aims to map the
distribution of AMDK production facilities and compare the CPPOB values in the
two regions. The research was carried out using a survey method to collect data
regarding the distribution of AMDK producers and the level of readiness of
production facilities in the Aceh and Bogor regions. The data collected was then
analyzed to create a map of the distribution of AMDK production facilities and
calculate and compare CPPOB values in the two regions. The analysis results
show that the CPPOB value in the Bogor region is higher (76.56%) than in the
Aceh region (50%). This difference is caused by the different scale
characteristics of the AMDK production business in the two regions. Several
clauses cause the CPPOB value of AMDK production facilities to be D and C,
including those related to process control and prevention of
cross-contamination, raw materials, packaging, and final products; personnel
training; employee facilities, and personnel cleanliness; in-house testing
laboratory; as well as building construction and layout.
Keywords:
Bottled Drinking Water, GMP, Aceh, Bogor.
Correspondent: Shanty Saraha
Email: [email protected]
INTRODUCTION
Bottled drinking water (AMDK, Air Minum Dalam
Kemasan) is a food product consumed by all levels of society in Indonesia
today (Darise,
2016). The shift in trends and a more
practical lifestyle has increased the consumption of bottled water every year (Rochimawati,
2012). AMDK products are also produced in
large quantities. Based on research, the economic value of AMDK products is
IDR. 2.78 trillio. The broad level of consumption of AMDK has resulted in AMDK
being categorized as a high-risk food.
AMDK producers are the parties responsible for the
food safety of their products. They have a vital role in providing safe and
quality drinking water. In order to maintain the safety, quality, and
protection of domestic industry, the government has issued several regulations
governing manufacturers' production of AMDK products. These regulations include
the Indonesian National Standard (SNI) 3553-2015 for mineral water, SNI
6242:2015 for natural mineral water, SNI 6241:2015 for demineralized water, and
SNI 7812:2013 for dew drinking water. The obligation to implement SNI is
contained in the Ministry of Industry Regulation No. 26 of 2019 (Industry,
2019). AMDK products must also have a
distribution permit issued by the POM Agency by implementing CPPOB (Makwa,
2018). The obligation to have a permit to
implement CPPOB is contained in the POM Agency regulation No. 22 of 2021 (RI,
2022). Based on this regulation, processed
food producers are required to have a permit to implement CPPOB by 24
(twenty-four) months from the promulgation of the regulation, namely on October
7, 2023. Challenges arise in ensuring that all AMDK production facilities have
and meet the requirements for implementing CPPOB. Based on the inspection
results, not all AMDK industries have met these requirements. AMDK production
facilities that do not meet CPPOB requirements have the potential to produce
unsafe products that pose health risks to the community. It is essential to
carry out this research to investigate the extent to which AMDK producers are
prepared to fulfill CPPOB requirements, focusing on the Aceh and Bogor regions.
Aceh and Bogor were chosen as research locations
because they have different geographical characteristics and business actors.
Micro-scale businesses dominate business actors in Aceh, while the Bogor area
consists of micro, small, medium, and large-scale businesses. This research
will analyze the AMDK industry's readiness level to meet CPPOB requirements by
comparing the two regions based on the business scale level.
Research related to analysis of the conformity of AMDK
products to SNI standards (Aponno,
2020) ; (Mahardini
et al., 2020) ; (Musli
& De Fretes, 2016) as well as related to the fulfillment
of Good Manufacturing Practice (GMP) on the Micro, Small and Medium Enterprises
(MSME) scale (Purwantiningrum
et al., 2018) have been widely carried out as
research topics but there has been no research related to Readiness Levels.
Bottled Drinking Water Production Facilities to Meet the Requirements for Good
Processed Food Production Methods. For this reason, it is necessary to analyze
the level of readiness of the Bottled Drinking Water production facilities to
meet the requirements for suitable processed food production methods in the
Aceh Province and Bogor Regency areas and the obstacles faced by business
actors.
This research aims to analyze the distribution of AMDK
producers and the level of readiness of AMDK production facilities in the Aceh
and Bogor regions. This was done to compile a map of the distribution of AMDK
production facilities and compare the CPPOB values in the Aceh and Bogor
regions. The results of this analysis will likely provide suggestions to
producers, regulators, and local governments on how to make improvements and
ensure compliance with established safety and quality standards.
METHOD
The research methodology uses a qualitative approach
to analyze the readiness of production facilities to meet CPPOB requirements
with research locations by the Technical Implementation Unit (UPT) catchment
area in Aceh and Bogor (RI, 2021), namely:
1)
POM Headquarters in Banda Aceh, namely
Banda Aceh City, West Aceh Regency, Aceh Besar Regency, Aceh Jaya Regency, Aceh
Tamiang Regency, East Aceh Regency, North Aceh Regency, Bireuen Regency, Pidie
Regency, Pidie Jaya Regency, Langsa City, Lhokseumawe City, Sabang City
2)
POM centers in Bogor, namely Bogor
Regency, Bogor City, and Depok City
The data source comes from secondary data from routine
inspection results and within the framework of certification in 2021 � 2023. CPPOB
implementation mapping is assessed based on inspection results using BPOM's
CPPOB implementation assessment form. Based on this form, producers will
receive a rating with results A (Very Good), B (Good), C (poor), and D (Poor).
The company complies with CPPOB regulations if it gets ratings A and B and does
not meet CPPOB regulations if it gets ratings C and D. Specifically for AMDK
products, BPOM has also issued Technical Guidelines (Code of Practice) for
Supervision of Production and Distribution of Bottled Drinking Water (AMDK)
which are published in 2022. This technical guideline is used by BPOM
supervision in carrying out supervision at AMDK production facilities (BPOM RI,
2022a).
The
analysis was carried out by looking at the map of the distribution of AMDK
producers in Aceh and Bogor, the producers' readiness level in fulfilling the
CPPOB requirements in each region, and the business scale (Government,
2021). The criteria for business scale are
divided into Micro Business, Small Business, Medium Business, and Big business.
RESULTS AND DISCUSSION
Distribution profile of AMDK producers
AMDK producers for the Aceh and Bogor regions are
mostly producers with a micro business scale, namely 62 (61%), followed by
small businesses at 18%, large businesses at 13%, and middle-class businesses
at 9% (Figure 1). When compared in each region, the Aceh region is 100%
micro-enterprise spread across several Aceh regions, including Aceh Besar
Regency, Pidie Regency, North Aceh Regency, and Banda Aceh City. The AMDK
business has become one of the choices of business actors due to refill
drinking water depot business actors who wish to change their business to
bottled drinking water, Islamic boarding school groups that already have their
communities, and the existence of Gampong-Owned Enterprises (BUMG) that receive
budget funds. Villages are created by the central government every year (CAPA, 2014)so that villages can be self-sufficient and
productive in having income/income for the village. The convenience provided by
LSpro Banda Aceh in issuing SNI AMDK certificates has also contributed to micro
businesses engaged in AMDK production.
The Bogor region comprises 38%
micro businesses, 28% small businesses, 14% medium businesses, and 20% large
businesses with locations mainly in Bogor Regency (Figure 1). Bogor Regency is
an area that has many springs that come from the mountains. Water that comes
from the mountains is considered purer and cleaner. Apart from that, Bogor
Regency also has adequate infrastructure, such as roads and other logistics
connectivity. Logistics connectivity and easy access help AMDK companies carry
out their business activities smoothly.
Figure 1. Distribution of AMDK
facilities in the BBPOM Aceh and BPOM Bogor areas
AMDK Producer Readiness Level meets
CPPOB requirements
Table 1. Value of CPPOB implementation
|
CPPOB value |
Percent |
|
Bad (D) |
22.5 |
|
Less (C) |
10.8 |
|
Good (B) |
28.4 |
|
Very Good (A) |
38.2 |
|
Total |
100.0 |
Based on analysis of combined
data between the Aceh and Bogor regions, the results showed that the majority
of AMDK producers, amounting to 68.6%, had fulfilled the CPPOB requirements
(Table 1), where 38.2% had an A grade and 28.4% had a B grade. Around 33.3 %
still need to meet the CPPOB requirements, with details of 10.8% with a C grade
and 22.5% with a D grade.
If we analyze the data in more detail, 50% of
companies in the Aceh region have fulfilled the CPPOB requirements, of which
15.79% have an A grade and 34.21% have a B (Figure 2). 50% of AMDK companies
still need to fulfill the CPPOB provisions, of which 42.11% have a D grade and
7.89% have a C. The level of readiness of AMDK production facilities is
balanced between companies that have fulfilled the CPPOB provisions and
companies that have not fulfilled the CPPOB provisions because not all business
actors are committed to complying. CPPOB provisions include raw water testing,
availability of an internal testing laboratory, and incomplete inclusion of
product information on packaging.
The readiness level to meet the CPPOB
requirements for the Bogor area has mostly met the provisions, namely 76.56%,
of which 51.56% has a value of A and 25% has a value of B. 23.44% still need to
meet the provisions of the CPPOB, where 12.5% have a value of C and 10.94%
graded D (Figure 2). Most AMDK companies in the Bogor area have complied with
CPPOB regulations, possibly due to the diverse business scale of the AMDK
industry. Fulfilling the requirements of both SNI and implementing CPPOB
requires resources and commitment from the company. Large and medium-scale
companies have better resources, including personnel, infrastructure, and
capital, which enables companies to invest in equipment and good quality
assurance systems. Medium and large companies also meet government requirements
as part of their commitment to maintaining their brand image and consumer
loyalty. Based on research (Erwanto, 2005), confidence in product quality is a factor that can
influence the decision to purchase an AMDK brand in addition to availability.
Figure 2. Value of CPPOB implementation
in the Aceh and Bogor regions
The level of readiness to fulfill CPPOB
is compared to the industrial scale per region
Table 2. Value of CPPOB implementation
in the Aceh region
|
Scale enterprises |
CPPOB Value (%) |
|||
|
A |
B |
C |
D |
|
|
Micro |
15.7 |
34.21 |
7.89 |
42.11 |
Micro-scale businesses dominate the AMDK production
business in Aceh. Based on the results of certification inspections/audits,
only 50% of the 38 AMDK production facilities are ready to implement CPPOB
(Table 2). Meanwhile, the rest still need to be ready to implement CPPOB. The
factor that causes the CPPOB C and D values is the absence or non-functioning
of an internal testing laboratory so that testing of final products and raw
materials is carried out only a few days/production. Obstacles in running an
internal testing laboratory include the limited number of testing laboratory
analysts, limited costs for purchasing laboratory equipment, and chemical
reagents/microbiological media. The next factor that contributes to the CPPOB
value is that equipment such as pH meters, and TDS has not been calibrated;
this is due to the absence of a calibration laboratory in the Aceh area, and if
they have to calibrate the laboratory equipment, these AMDK business actors
must send it outside Aceh at sufficient cost. Expensive. Another factor is that
the final product's test results must meet the requirements. To overcome these
factors, it is necessary to guide AMDK business actors. This guidance for AMDK
business actors is coordinated with LSPro, which issues SNI AMDK certificates.
Figure 3. Value of CPPOB implementation
in the Bogor area
66.66% of the micro-scale for
the Bogor area has complied with CPPOB regulations (Figure 3). Small-scale
businesses meet CPPOB requirements of 77.78%. Medium-scale businesses meet
CPPOB regulations at 66.67%, and large-scale businesses meet CPPOB regulations
at 100%. Micro, small, and medium-scale businesses in the Bogor area have
almost the same percentage of compliance with CPPOB regulations. This shows
that the readiness value of micro, small, and medium-scale industries to
fulfill CPPOB provisions is almost equal. CPPOB development in the Bogor area
can be focused on businesses of these scales. The POM Agency has assisted
micro, small, and medium business actors since 2019 in supporting economic
development (Rosalina & Rosydah, 2022).
Identify obstacles to fulfilling CPPOB
requirements.
The suitability assessment for CPPOB compliance
refers to the CPPOB implementation assessment form published by BPOM. The form
consists of 25 clauses, namely:
a. Commitment of the person in charge
b. Production Facilities Environment (outside or
external area)
c. Building Construction and Layout (walls, floors,
ceilings, doors, windows and piping)��
d. Processing Area������
e. Water, Ice, Gas, and Energy (Electricity, Fuel)����������
f. Ventilation and Air Quality��
g. Lighting������
h. Waste Management and Drainage�����
i. Equipment��
j. Sanitation Program (Cleaning and Disinfection)
k. Management of Purchased Goods and Services���������
l. Raw Materials, Food Additives, Auxiliary Materials,
Packaging and Final Products������
m. Process Control and prevention of
cross-contamination
n. Inappropriate Product Handling��������
o. Internal Testing Laboratory
p. Pest Control
q. Employee Facilities and Personnel Cleanliness����������
r. Personnel Training���
s. Packaging���
t. Control of Non-Food Chemicals�������
u. Traceability and Recall System
v. Storage of Raw Materials, Food Additives, Auxiliary
Materials, Packaging and Final Products���
w. Product Loading into Vehicles���������
x. Product Information�
y. Food Safety Emergency Response
Based on the results of the analysis of
industries that do not yet comply with CPPOB provisions, six clauses are the
biggest obstacles in fulfilling CPPOB, namely clauses regarding process control
and prevention of cross-contamination, Raw Materials, Packaging and Final
Products; Personnel Training; Employee Facilities and Personnel Cleanliness;
in-house testing laboratory, and Building Construction and Layout. Some of
these clauses are also in line with research from (Hasnan et al., 2022), which states that clauses related to sanitation
design and facilities, personnel cleanliness, and lack of training are several
points of obstacles in fulfilling Good Manufacturing Practice at the MSME
business scale.
CONCLUSION
Based on research results analyzing the distribution of AMDK producers and
the level of readiness of AMDK production facilities in the Aceh and Bogor
regions, it is known that for AMDK production facilities in the Bogor region,
the CPPOB value in the Bogor region is higher (76.56%) compared to the Aceh
region (50%), p. This is due to differences in the characteristics of the scale
of AMDK production businesses between business actors in the Aceh region and
business actors in the Bogor region. Some of the causes of the CPPOB value of
AMDK production facilities being D and C, namely the lack of commitment of
business actors in complying with the CPPOB clauses, with most clauses not
being complied with for process control and prevention of cross-contamination,
Raw Materials, Packaging, and Final Products; Personnel Training; Employee
Facilities, and Personnel Hygiene, Internal Testing Laboratory and Building
Construction and Layout.
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